What is an IIoT platform? Definition, benefits & use cases | IXON

Industrial Internet of Things platforms (IIoT platforms) play a critical role in transforming the way machines, systems and people interact. These platforms enable smarter operations by collecting data from industrial devices and using it to drive efficiency.

But what exactly is an IIoT platform and why is it becoming essential?

The purpose of IIoT platforms

An Industrial Internet of Things platform is software that, in combination with hardware, connects industrial equipment, captures data from machines and sensors, and enables you to turn it into actionable insights.

IIoT platforms serve as a bridge between Operational Technology (OT) and Information Technology (IT). This connection allows organizations to close the gap between the factory floor and IT systems, which enables data-driven decisions and faster service delivery.

Components of an IIoT platform

A robust IIoT platform is made up of several components that each play a role in delivering industrial connectivity and data insights:

• Edge gateways: Industrial hardware that enables secure communication between the IIoT platform and the industrial device, through protocols like OPC UA or Modbus, to collect and transmit machine data.
• Data storage & visualization: Storage and access to large volumes of machine data enabling visualization in dashboards to help users understand what happens in the machine, such as anomalies and performance.
• Cybersecurity: Critical layers of protection to prevent unauthorized access and protect data integrity.

How IIoT works

An IIoT platform typically begins at the edge, where sensors and PLCs collect data such as temperature, vibration and usage patterns. This data is first processed locally through an edge gateway, which filters and encrypts the information before sending it to the cloud.

Once in the cloud, the platform stores the data and enables visualization in the user interface so engineers and managers get insights into what happens in the machine.

The benefits for industrial applications

Implementing an Industrial Internet of Things platform delivers significant value:

• Remote access to monitor and manage machines from anywhere
• Increased efficiency through automated processes
• Data-driven decision-making for machine optimization and operations
• Cost savings by reducing unplanned maintenance and optimizing energy usage
• Preventive or predictive maintenance that reduces downtime and extends equipment lifespan
  
  

Real world applications

IIoT platforms are being used across a wide variety of industries in manufacturing, including:

• Energy and utilities: For real-time monitoring of power grids and preventive maintenance of infrastructure, like HoSt Group.
• Metal and wood: For performance tracking and condition monitoring, like Vapormatt.
• Agriculture: For precision farming based on real-time sensor data, like Better Origin.
• Water and waste management: For machine optimization and live camera monitoring, like Vecoplan.

For machine builders, an IIoT platform opens the door to new business models such as remote service and data-based advice established in service contracts, which helps them differentiate and offer more value to customers.

Challenges of implementing IIoT

While the benefits are clear, implementing an Industrial IoT platform isn’t without its challenges:

• Integration complexity: Many industrial environments still run legacy systems or machines that are difficult to connect
• Cybersecurity risks: Data breaches or unauthorized access can lead to serious operational damage
• Scalability: The platform must be able to grow alongside your machines and operations
• High upfront costs: Initial investments can be substantial
• Change management: Teams must be trained and aligned to adopt digital tools 
  
  

IXON Cloud: your trusted Industrial IoT platform

Looking for a secure, scalable and easy-to-deploy IIoT solution? IXON Cloud is built specifically for machine builders looking to remotely monitor and service their equipment worldwide.

With features like remote access, real-time data visualization and a customer portal, IXON helps you deliver smarter machines and more efficient service, creating stronger customer relationships. The platform includes a Plug & Play edge gateway and top-notch security, so you can get started without big upfront investments or a lengthy software development project.

Elevate your service with IXON today.